Voltage Drop Calculator — NEC Formula, Single & 3-Phase
Calculate voltage drop and percentage for any wire run using the NEC formula. Single-phase and three-phase, copper or aluminum, full AWG table.
Single-phase: VD = (2 × K × I × D) ÷ CM. Three-phase: VD = (1.732 × K × I × D) ÷ CM. K = 12.9 for copper, 21.2 for aluminum (circular-mil-ohms/foot at 75°C). CM = circular mil area of the selected wire gauge per NEC Chapter 9, Table 8. The 3%/5% thresholds are NEC informational-note recommendations, not universal hard code requirements — always verify against your local code and a licensed electrician before final wire sizing.
Reference Values
Last verified:| Category | Range | What It Means | Status |
|---|---|---|---|
| Copper (K constant) ★ | 12.9 CM·Ω/ft | Resistivity constant for copper conductors at 75°C, used in the standard NEC voltage drop formula. Lower resistance than aluminum means smaller voltage drop for the same wire size and run. | ★ Best |
| Aluminum (K constant) | 21.2 CM·Ω/ft | Resistivity constant for aluminum conductors at 75°C. About 64% higher resistance than copper, so aluminum runs need a larger wire size to hold the same voltage drop. | Okay |
| Branch circuit voltage drop ★ | ≤3% | NEC 210.19(A) Informational Note recommends keeping branch circuit voltage drop at or under 3% for reasonable efficiency. | ★ Best |
| Feeder voltage drop ★ | ≤3% | NEC 215.2(A) Informational Note recommends keeping feeder voltage drop at or under 3% for reasonable efficiency. | ★ Best |
| Combined feeder + branch circuit | ≤5% total | NEC's combined recommendation for total voltage drop from the service point to the farthest outlet — a guideline for efficient operation, not a mandatory code requirement in most installations. | Good |
| Above 5% total | >5% | Exceeds the NEC recommendation. Expect dimming lights, reduced motor torque and starting current issues, and extra heat in the conductor. Re-check wire size or shorten the run. | Poor |
Source: K-constant and circular mil values from NEC Chapter 9, Table 8 (Conductor Properties), as referenced in IAEI Magazine 'Voltage Drop Formulas', EC&M 'Code Calculations', and EEPower 'NEC Basics: Computing Voltage Drop'. NEC 210.19(A) and 215.2(A) Informational Notes for the 3%/5% guideline.
Worked Examples
12 AWG Copper Branch Circuit, 120V Single-Phase
- Conductor
- Copper, 12 AWG (6,530 CM)
- Phase
- Single-phase
- Current
- 20 A
- One-Way Distance
- 50 ft
- Source Voltage
- 120 V
(2 × 12.9 × 20 × 50) ÷ 6,530 = 25,800 ÷ 6,530 = 3.95 V. 3.95 ÷ 120 × 100 = 3.29% — just over the 3% branch circuit guideline, so a 10 AWG conductor would be the safer choice for this run.
10 AWG Copper Branch Circuit, 240V Single-Phase
- Conductor
- Copper, 10 AWG (10,380 CM)
- Phase
- Single-phase
- Current
- 30 A
- One-Way Distance
- 100 ft
- Source Voltage
- 240 V
(2 × 12.9 × 30 × 100) ÷ 10,380 = 77,400 ÷ 10,380 = 7.46 V. 7.46 ÷ 240 × 100 = 3.11% — just above the 3% recommendation, worth stepping up to 8 AWG on a long run like this.
8 AWG Copper Feeder, 208V Three-Phase
- Conductor
- Copper, 8 AWG (16,510 CM)
- Phase
- Three-phase
- Current
- 40 A
- One-Way Distance
- 150 ft
- Source Voltage
- 208 V
(1.732 × 12.9 × 40 × 150) ÷ 16,510 = 134,056.8 ÷ 16,510 = 8.12 V. 8.12 ÷ 208 × 100 = 3.90% — exceeds the 3% feeder guideline; upsizing to 6 AWG brings this back under the target.
6 AWG Aluminum Branch Circuit, 240V Single-Phase
- Conductor
- Aluminum, 6 AWG (26,240 CM)
- Phase
- Single-phase
- Current
- 50 A
- One-Way Distance
- 75 ft
- Source Voltage
- 240 V
(2 × 21.2 × 50 × 75) ÷ 26,240 = 159,000 ÷ 26,240 = 6.06 V. 6.06 ÷ 240 × 100 = 2.52% — within the 3% branch circuit guideline despite aluminum's higher resistivity constant.
4/0 AWG Copper Feeder, 480V Three-Phase Long Run
- Conductor
- Copper, 4/0 AWG (211,600 CM)
- Phase
- Three-phase
- Current
- 200 A
- One-Way Distance
- 250 ft
- Source Voltage
- 480 V
(1.732 × 12.9 × 200 × 250) ÷ 211,600 = 1,117,140 ÷ 211,600 = 5.28 V. 5.28 ÷ 480 × 100 = 1.10% — comfortably under the 3% feeder guideline even at 250 feet, because the higher 480V source and large conductor size keep the percentage low.
How to Use This Calculator
- 1
Choose single-phase or three-phase
Match your circuit type — most residential branch circuits are single-phase; commercial/industrial feeders and motor circuits are often three-phase.
- 2
Select conductor material and AWG size
Pick copper or aluminum, then the wire gauge you're planning or currently have installed. The circular mil value is built in automatically.
- 3
Enter current, one-way distance, and source voltage
Current is the expected load in amps. Distance is the one-way run from source to load (not round-trip — the formula already accounts for that). Source voltage is the nominal supply voltage (120V, 208V, 240V, 480V, etc.).
- 4
Read the voltage drop and NEC guideline flag
The result shows voltage drop in volts and as a percentage of source voltage, plus a color-coded flag against the NEC's 3%/5% recommendation.
What Each Value Means
- Voltage Drop (VD) (volts)
- The amount of voltage lost to conductor resistance between the source and the load, in volts. Calculated as (multiplier × K × I × D) ÷ CM, where the multiplier is 2 for single-phase or 1.732 (√3) for three-phase.
- Voltage Drop Percentage (percent)
- Voltage drop expressed as a percentage of the source voltage — the figure compared against the NEC's 3% branch/feeder and 5% combined guidelines. Calculated as (VD ÷ Source Voltage) × 100.
- Circular Mils (CM) (circular mils)
- A unit of cross-sectional area used for round wire in the US, equal to the square of the wire's diameter in mils (thousandths of an inch). Larger circular mil area means lower resistance and less voltage drop for a given current and distance.